Coreshield 40 is a self-shielded flux cored wire primarily designed for multiple pass, horizontal and flat position welding of low and medium carbon steels when toughness is not a requirement.
Coreshield 40 is a self-shielded flux cored wire primarily designed for multiple pass, horizontal and flat position welding of low and medium carbon steels when toughness is not a requirement. The larger sizes achieve very high deposit rates for very low joining costs. The low penetration, convex fillet bead shape and ability for the slag to desulfurize the deposit make it an ideal choice when crack resistance is a primary consideration. The flat position deposits are smooth and uniform with good wetting into the side walls. The core ingredients are carefully balanced to stabilize the droplet transfer, enhance the ability to handle mill scale and easily detach the slag for quick cleaning. Coreshield 40 is designed to operate on DCEP (electrode positive) with longer electrical stickout. The longer extension increases the deposit potential by preheating the wire.

| As Welded | |
|---|---|
| Yield Strength | 62 ksi, 430 MPa |
| Tensile Strength | 86 ksi, 595 MPa |
| Elongation in 2" | 29 % |
| Typical Undiluted Weld Metal Analysis | |
| C | 0.22 % |
| Mn | 0.3 % |
| Si | 0.3 % |
| P | 0.012 % |
| S | 0.007 % |
| Al | 1.3 % |
| Diameter | Amps | Volts | Wire Feed Speed | Deposition Rate | Efficiency | Electrical Stickout |
|---|---|---|---|---|---|---|
| 1/16 in, 1.6 mm | 200 A A | 27 | 165 ipm, 419 cm/min | 6.5 lbs./hr., 2.95 kg./hr. | 83 % | 1.75 inches, 44.5 mm |
| 250 A A | 28 | 207 ipm, 526 cm/min | 7.4 lbs./hr., 3.4 kg./hr. | 84 % | 1.75 inches, 44.5 mm | |
| 300 A A | 29 | 263 ipm, 668 cm/min | 9.7 lbs./hr., 4.4 kg./hr. | 87 % | 1.75 inches, 44.5 mm | |
| 5/64 in, 2.0 mm | 220 A A | 27 | 120 ipm, 305 cm/min | 6 lbs./hr., 2.7 kg./hr. | 77 % | 1.75 inches, 44.5 mm |
| 300 A A | 28 | 178 ipm, 452 cm/min | 9.4 lbs./hr., 4.26 kg./hr. | 85 % | 1.75 inches, 44.5 mm | |
| 400 A A | 29 | 230 ipm, 584 cm/min | 11.6 lbs./hr., 5.26 kg./hr. | 84 % | 1.75 inches, 44.5 mm | |
| 3/32 in, 2.4 mm | 350 A A | 28 | 196 ipm, 498 cm/min | 13.8 lbs./hr., 6.26 kg./hr. | 82 % | 2.5 inches, 63.5 mm |
| 375 A A | 29 | 212 ipm, 539 cm/min | 15.1 lbs./hr., 6.85 kg./hr. | 84 % | 2.5 inches, 63.5 mm | |
| 400 A A | 30 | 229 ipm, 582 cm/min | 16.1 lbs./hr., 7.3 kg./hr. | 84 % | 2.5 inches, 63.5 mm |