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DUAL SHIELD II 80-Ni1H4

Dual Shield II 80-Ni1H4 is an all position low-hydrogen welding wire that provides excellent low temperature toughness in both the as welded and/or stress relieved conditions when used with 75% Ar / 25% CO2. It is tested and certified to meet the new AWS A5.20 ‘D’ designation requirements, making this gas-shielded wire an excellent choice for demand critical welds when FEMA 353, D1.1 or D1.8 Seismic Supplement is utilized.

Features

Dual Shield II 80-Ni1H4 produces diffusible Hydrogen levels of <4mL/100g over a wide range of welding parameters. Applications include petrochemical equipment, bridge fabrication, offshore oil construction, ship fabrication railcar, and heavy machinery.

Please see Related Links on the right side of this page to download the Seismic Data Sheet and Seismic Certifications.

Dual Shield II 80-NiH4
  • Industry
  • Shipbuilding
  • Bridge Construction
  • General Fabrication
  • Civil Construction
  • Mobile Machinery
  • Rail Road Car
  • Welding Process
  • FCAW (Flux Core)

Classifications

  • Classifications/Approvals

    • MIL-E-24403/1; MIL-81T1-Ni1M
    • AWS A5.20: SEISMIC
    • L.R.- 4Y40S(H10)
    • A.B.S.- 3YSA(H5)
    • AWS A5.29; E81T1-Ni1MJH4
    • D.N.V.- IV YMS(H5)
    • CONTROLAS
    • CERTIFIED BY C.W.B.- AWS A5.29
    • ASME SFA 5.29
    • TUV

Properties

Typical Properties
As Welded 75% Ar / 25% CO<sub>2</sub>  
Yield Strength 79 ksi, 545 MPa
Tensile Strength 89 ksi, 615 MPa
Reduction in Area 71 %
Elongation in 2" 28 %
Stress Relieved 2 hrs. @ 1150ºF (621ºC) 75% Ar / 25% CO2  
Yield Strength 73 ksi, 505 MPa
Tensile Strength 84 ksi, 570 MPa
Reduction in Area 71 %
Elongation in 2" 28 %
Typical Charpy V-Notch Impact Properties  
Testing Temperature -20ºF (-29ºC)  
As Welded 75% Ar / 25% CO2 110 ft.-lbs., 149 J
Stress Relieved 2 hrs. @ 1150ºF (621ºC) 75% Ar / 25% CO2 90 ft.-lbs., 122 J
Testing Temperature -40ºF (-40ºC)  
As Welded 75% Ar / 25% CO2 84 ft.-lbs., 114 J
Stress Relieved 2 hrs. @ 1150ºF (621ºC) 75% Ar / 25% CO2 50 ft.-lbs., 68 J
Typical Undiluted Weld Metal Analysis  
75% Ar / 25% CO2  
C .05 %
Mn 1.20 %
Si 0.32 %
P .014 %
S 0.009 %
Ni .93 %

Part No.

II 80-Ni1H4
Part No. Model / Product Description UPC
245011010 DS II 80-NI1H4 045X10#PSP 662303058845
245011119 DS II 80-NI1H4 045X33#PSP 662303058913
245011127 DS II 80-NI1H4 052X33#PSP 662303058920
245011135 DS II 80-NI1H4 1/16X33#PSP 662303058937
245011234 DS II 80-NI1H4 1/16X33#PSP VP 662303058951
245011630 DS II 80-NI1H4 1/16X60#CL 662303058890
245011648 DS II 80-NI1H4 1/16X60#CL WCRT 662303075583

SAW

Accessories

Depositions/Paramaters

Deposition Table
Diameter Amps Volts Wire Feed Speed Deposition Rate Efficiency
.035 in, 0.9 mm 130 A 22 288 ipm, 732 cm/min 3.2 lbs./hr., 1.45 kg./hr. 85 %
150 A 25 384 ipm, 975 cm/min 4.3 lbs./hr., 1.95 kg./hr. 85 %
200 A 27 576 ipm, 1463 cm/min 6.5 lbs./hr., 2.95 kg./hr. 85 %
250 A 30 784 ipm, 1991 cm/min 8.9 lbs./hr., 4.04 kg./hr. 86 %
.045 in, 1.2 mm 150 A 28 200 ipm, 508 cm/min 4.2 lbs./hr., 1.91 kg./hr. 86 %
210 A 29 300 ipm, 762 cm/min 6.3 lbs./hr., 2.86 kg./hr. 86 %
250 A 30 400 ipm, 1016 cm/min 8.5 lbs./hr., 3.86 kg./hr. 87 %
290 A 33 500 ipm, 1270 cm/min 10.7 lbs./hr., 4.85 kg./hr. 87 %
330 A 34 600 ipm, 1524 cm/min 12.7 lbs./hr., 5.76 kg./hr. 87 %
.052 in, 1.4 mm 155 A 25 150 ipm, 381 cm/min 4.4 lbs./hr., 2 kg./hr. 87 %
245 A 28 250 ipm, 635 cm/min 7.3 lbs./hr., 3.31 kg./hr. 86 %
310 A 33 350 ipm, 889 cm/min 10.2 lbs./hr., 4.63 kg./hr. 85 %
360 A 36 450 ipm, 1143 cm/min 13.3 lbs./hr., 6.03 kg./hr. 85 %
430 A 37 600 ipm, 1524 cm/min 17.6 lbs./hr., 7.98 kg./hr. 87 %
1/16 in, 1.6 mm 190 A 27 150 ipm, 38 cm/min 6.1 lbs./hr., 2.77 kg./hr. 87 %
300 A 30 250 ipm, 635 cm/min 10.2 lbs./hr., 4.63 kg./hr. 87 %
365 A 33 300 ipm, 762 cm/min 12.3 lbs./hr., 5.58 kg./hr. 86 %
410 A 33 350 ipm, 889 cm/min 14 lbs./hr., 6.35 kg./hr. 88 %
450 A 33 400 ipm, 1016 cm/min 16.1 lbs./hr., 7.3 kg./hr. 87 %
500 A 39 500 ipm, 1270 cm/min 20.1 lbs./hr., 9.11 kg./hr. 87 %
5/64 in, 2.0 mm 250 A 26 112 ipm, 284 cm/min 6.4 lbs./hr., 2.9 kg./hr. 85 %
350 A 28 176 ipm, 447 cm/min 10.5 lbs./hr., 4.76 kg./hr. 85 %
450 A 31 258 ipm, 655 cm/min 14.8 lbs./hr., 6.71 kg./hr. 85 %

Extra Info

Shielding Gas

75% Argon/25% CO2

Complementary Products

Seismic Data

All listed prices are in U.S. dollars and represent the Manufacturer's Suggested Retail Price (MSRP) for sale in the United States. Actual selling price will be determined by the Distributor. Prices are subject to change without notice.