Dual Shield II 80-Ni1H4 is an all position low-hydrogen welding wire that provides excellent low temperature toughness in both the as welded and/or stress relieved conditions when used with 75% Ar / 25% CO2. It is tested and certified to meet the new AWS A5.20 ‘D’ designation requirements, making this gas-shielded wire an excellent choice for demand critical welds when FEMA 353, D1.1 or D1.8 Seismic Supplement is utilized.
Dual Shield II 80-Ni1H4 produces diffusible Hydrogen levels of <4mL/100g over a wide range of welding parameters. Applications include petrochemical equipment, bridge fabrication, offshore oil construction, ship fabrication railcar, and heavy machinery.
Please see Related Links on the right side of this page to download the Seismic Data Sheet and Seismic Certifications.

| As Welded 75% Ar / 25% CO<sub>2</sub> | |
|---|---|
| Yield Strength | 79 ksi, 545 MPa |
| Tensile Strength | 89 ksi, 615 MPa |
| Reduction in Area | 71 % |
| Elongation in 2" | 28 % |
| Stress Relieved 2 hrs. @ 1150ºF (621ºC) 75% Ar / 25% CO2 | |
| Yield Strength | 73 ksi, 505 MPa |
| Tensile Strength | 84 ksi, 570 MPa |
| Reduction in Area | 71 % |
| Elongation in 2" | 28 % |
| Typical Charpy V-Notch Impact Properties | |
| Testing Temperature -20ºF (-29ºC) | |
| As Welded 75% Ar / 25% CO2 | 110 ft.-lbs., 149 J |
| Stress Relieved 2 hrs. @ 1150ºF (621ºC) 75% Ar / 25% CO2 | 90 ft.-lbs., 122 J |
| Testing Temperature -40ºF (-40ºC) | |
| As Welded 75% Ar / 25% CO2 | 84 ft.-lbs., 114 J |
| Stress Relieved 2 hrs. @ 1150ºF (621ºC) 75% Ar / 25% CO2 | 50 ft.-lbs., 68 J |
| Typical Undiluted Weld Metal Analysis | |
| 75% Ar / 25% CO2 | |
| C | .05 % |
| Mn | 1.20 % |
| Si | 0.32 % |
| P | .014 % |
| S | 0.009 % |
| Ni | .93 % |
| Part No. | Model / Product Description | UPC |
|---|---|---|
| 245011010 | DS II 80-NI1H4 045X10#PSP | 662303058845 |
| 245011119 | DS II 80-NI1H4 045X33#PSP | 662303058913 |
| 245011127 | DS II 80-NI1H4 052X33#PSP | 662303058920 |
| 245011135 | DS II 80-NI1H4 1/16X33#PSP | 662303058937 |
| 245011234 | DS II 80-NI1H4 1/16X33#PSP VP | 662303058951 |
| 245011630 | DS II 80-NI1H4 1/16X60#CL | 662303058890 |
| 245011648 | DS II 80-NI1H4 1/16X60#CL WCRT | 662303075583 |
| Diameter | Amps | Volts | Wire Feed Speed | Deposition Rate | Efficiency |
|---|---|---|---|---|---|
| .035 in, 0.9 mm | 130 A | 22 | 288 ipm, 732 cm/min | 3.2 lbs./hr., 1.45 kg./hr. | 85 % |
| 150 A | 25 | 384 ipm, 975 cm/min | 4.3 lbs./hr., 1.95 kg./hr. | 85 % | |
| 200 A | 27 | 576 ipm, 1463 cm/min | 6.5 lbs./hr., 2.95 kg./hr. | 85 % | |
| 250 A | 30 | 784 ipm, 1991 cm/min | 8.9 lbs./hr., 4.04 kg./hr. | 86 % | |
| .045 in, 1.2 mm | 150 A | 28 | 200 ipm, 508 cm/min | 4.2 lbs./hr., 1.91 kg./hr. | 86 % |
| 210 A | 29 | 300 ipm, 762 cm/min | 6.3 lbs./hr., 2.86 kg./hr. | 86 % | |
| 250 A | 30 | 400 ipm, 1016 cm/min | 8.5 lbs./hr., 3.86 kg./hr. | 87 % | |
| 290 A | 33 | 500 ipm, 1270 cm/min | 10.7 lbs./hr., 4.85 kg./hr. | 87 % | |
| 330 A | 34 | 600 ipm, 1524 cm/min | 12.7 lbs./hr., 5.76 kg./hr. | 87 % | |
| .052 in, 1.4 mm | 155 A | 25 | 150 ipm, 381 cm/min | 4.4 lbs./hr., 2 kg./hr. | 87 % |
| 245 A | 28 | 250 ipm, 635 cm/min | 7.3 lbs./hr., 3.31 kg./hr. | 86 % | |
| 310 A | 33 | 350 ipm, 889 cm/min | 10.2 lbs./hr., 4.63 kg./hr. | 85 % | |
| 360 A | 36 | 450 ipm, 1143 cm/min | 13.3 lbs./hr., 6.03 kg./hr. | 85 % | |
| 430 A | 37 | 600 ipm, 1524 cm/min | 17.6 lbs./hr., 7.98 kg./hr. | 87 % | |
| 1/16 in, 1.6 mm | 190 A | 27 | 150 ipm, 38 cm/min | 6.1 lbs./hr., 2.77 kg./hr. | 87 % |
| 300 A | 30 | 250 ipm, 635 cm/min | 10.2 lbs./hr., 4.63 kg./hr. | 87 % | |
| 365 A | 33 | 300 ipm, 762 cm/min | 12.3 lbs./hr., 5.58 kg./hr. | 86 % | |
| 410 A | 33 | 350 ipm, 889 cm/min | 14 lbs./hr., 6.35 kg./hr. | 88 % | |
| 450 A | 33 | 400 ipm, 1016 cm/min | 16.1 lbs./hr., 7.3 kg./hr. | 87 % | |
| 500 A | 39 | 500 ipm, 1270 cm/min | 20.1 lbs./hr., 9.11 kg./hr. | 87 % | |
| 5/64 in, 2.0 mm | 250 A | 26 | 112 ipm, 284 cm/min | 6.4 lbs./hr., 2.9 kg./hr. | 85 % |
| 350 A | 28 | 176 ipm, 447 cm/min | 10.5 lbs./hr., 4.76 kg./hr. | 85 % | |
| 450 A | 31 | 258 ipm, 655 cm/min | 14.8 lbs./hr., 6.71 kg./hr. | 85 % |
75% Argon/25% CO2
All listed prices are in U.S. dollars and represent the Manufacturer's Suggested Retail Price (MSRP) for sale in the United States. Actual selling price will be determined by the Distributor. Prices are subject to change without notice.