DUAL SHIELD II 100
Dual Shield II 100 is an all-position wire that combines a high strength deposit with excellent impact toughness.
Features
Dual Shield II 100 is an all-position flux cored electrode that combines a high strength deposit with excellent impact toughness and low diffusible hydrogen levels. The rutile basic slag system produces a smooth spray-like transfer with reduced spatter and low post weld cleanup. Dual Shield II 100 is designed to join high strength steels such as HY-80 and T-1 in the as welded or stress relieved condition using a 75% Ar / 25% CO2 shielding gas. It is especially well suited for high tensile steels that are used in sub-zero temperatures. The weld metal analysis is similar to an E10018-M low hydrogen electrode.
View large imageClassifications
Classifications/Approvals
- ASME SFA 5.29
- AWS A5.29; E101T1-K3MH4
Properties
| As Welded 75% Ar / 25% CO2 | |
|---|---|
| Yield Strength | 101 ksi, 700 MPa |
| Tensile Strength | 109 ksi, 755 MPa |
| Reduction in Area | 60 % |
| Elongation in 2" | 21 % |
| Stress Relieved 1 hr. @ 1050ºF (566ºC) 75% Ar / 25% CO2 | |
| Yield Strength | 99 ksi, 685 MPa |
| Tensile Strength | 110 ksi, 760 MPa |
| Reduction in Area | 61 % |
| Elongation in 2" | 22 % |
| Typical Charpy V-Notch Impact Properties | |
| Testing Temperature 0ºF (-18ºC) | |
| As Welded 75% Ar / 25% CO2 | 48 ft.-lbs., 65 J |
| Stress Relieved 1 hr. @ 1050ºF (566ºC) 75% Ar / 25% CO2 | 33 ft.-lbs., 45 J |
| Testing Temperature -20ºF (-29ºC) | |
| As Welded 75% Ar / 25% CO2 | 40 ft.-lbs., 54 J |
| Stress Relieved 1 hr. @ 1050ºF (566ºC) 75% Ar / 25% CO2 | 30 ft.-lbs., 41 J |
| Testing Temperature -40ºF (-40ºC) | |
| As Welded 75% Ar / 25% CO2 | 32 ft.-lbs., 43 J |
| Testing Temperature -60ºF (-51ºC) | |
| As Welded 75% Ar / 25% CO2 | 28 ft.-lbs., 38 J |
| Typical Undiluted Weld Metal Analysis | |
| 75% Ar / 25% CO2 | |
| C | 0.05 % |
| Mn | 1.45 % |
| Si | .44 % |
| P | .012 % |
| S | .010 % |
| Ni | 1.70 % |
| Mo | 0.40 % |
Part No.
| Part No. | Model / Product Description | UPC |
|---|---|---|
| 245012901 | DS II 100 1/16X500#MP | 662303056520 |
| 245013628 | DS II 100 045X33#PSP VP IR | 662303071288 |
| 245013636 | DS II 100 045X33#PSP VP | 662303004781 |
| 245013651 | DS II 100 1/16X33#PSP VP | 662303004804 |
| 245013685 | DS II 100 1/16X33#PSP VP IR | 662303071295 |
| 245012828 | DS II 100 1/16X600#OMP | 662303079314 |
SAW
Accessories
Depositions/Paramaters
| Diameter | Amps | Volts | Wire Feed Speed | Deposition Rate | Efficiency |
|---|---|---|---|---|---|
| .035 in, 0.9 mm | 130 A A | 22 | 288 ipm, 732 cm/min | 3.2 lbs./hr., 1.45 kg./hr. | 85 % |
| 150 A A | 25 | 384 ipm, 975 cm/min | 4.3 lbs./hr., 1.95 kg./hr. | 85 % | |
| 200 A A | 27 | 576 ipm, 1463 cm/min | 6.5 lbs./hr., 2.95 kg./hr. | 85 % | |
| 250 A A | 30 | 784 ipm, 1991 cm/min | 8.9 lbs./hr., 4.04 kg./hr. | 86 % | |
| .045 in, 1.2 mm | 150 A A | 28 | 200 ipm, 508 cm/min | 4.2 lbs./hr., 1.91 kg./hr. | 86 % |
| 210 A A | 29 | 300 ipm, 762 cm/min | 6.3 lbs./hr., 2.86 kg./hr. | 86 % | |
| 250 A A | 30 | 400 ipm, 1016 cm/min | 8.5 lbs./hr., 3.86 kg./hr. | 87 % | |
| 290 A A | 33 | 500 ipm, 1270 cm/min | 10.7 lbs./hr., 4.85 kg./hr. | 87 % | |
| 330 A A | 34 | 600 ipm, 1524 cm/min | 12.7 lbs./hr., 5.76 kg./hr. | 87 % | |
| .052 in, 1.4 mm | 155 A A | 25 | 150 ipm, 381 cm/min | 4.4 lbs./hr., 2 kg./hr. | 87 % |
| 245 A A | 28 | 250 ipm, 635 cm/min | 7.3 lbs./hr., 3.31 kg./hr. | 86 % | |
| 310 A A | 33 | 350 ipm, 889 cm/min | 10.2 lbs./hr., 4.63 kg./hr. | 85 % | |
| 360 A A | 36 | 450 ipm, 1143 cm/min | 13.3 lbs./hr., 6.03 kg./hr. | 85 % | |
| 430 A A | 37 | 600 ipm, 1524 cm/min | 17.6 lbs./hr., 7.98 kg./hr. | 87 % | |
| 1/16 in, 1.6 mm | 190 A A | 27 | 150 ipm, 38 cm/min | 6.1 lbs./hr., 2.77 kg./hr. | 87 % |
| 300 A A | 30 | 250 ipm, 635 cm/min | 10.2 lbs./hr., 4.63 kg./hr. | 87 % | |
| 365 A A | 33 | 300 ipm, 762 cm/min | 12.3 lbs./hr., 5.58 kg./hr. | 86 % | |
| 410 A A | 33 | 350 ipm, 889 cm/min | 14 lbs./hr., 6.35 kg./hr. | 88 % | |
| 450 A A | 33 | 400 ipm, 1016 cm/min | 16.1 lbs./hr., 7.3 kg./hr. | 87 % | |
| 500 A A | 39 | 500 ipm, 1270 cm/min | 20.1 lbs./hr., 9.11 kg./hr. | 87 % | |
| 5/64 in, 2.0 mm | 250 A A | 26 | 112 ipm, 284 cm/min | 6.4 lbs./hr., 2.9 kg./hr. | 85 % |
| 350 A A | 28 | 176 ipm, 447 cm/min | 10.5 lbs./hr., 4.76 kg./hr. | 85 % | |
| 450 A A | 31 | 258 ipm, 655 cm/min | 14.8 lbs./hr., 6.71 kg./hr. | 85 % | |
| 3/32 in, 2.4 mm | 350 A A | 30 | 124 ipm, 315 cm/min | 9.6 lbs./hr., 4.35 kg./hr. | 84 % |
| 400 A A | 30 | 166 ipm, 422 cm/min | 12.7 lbs./hr., 5.76 kg./hr. | 85 % | |
| 450 A A | 31 | 197 ipm, 500 cm/min | 15 lbs./hr., 6.8 kg./hr. | 86 % | |
| 500 A A | 32 | 237 ipm, 602 cm/min | 18.5 lbs./hr., 8.39 kg./hr. | 86 % | |
| 550 A A | 34 | 278 ipm, 706 cm/min | 21.3 lbs./hr., 9.66 kg./hr. | 88 % | |
| 7/64 in, 2.8 mm | 550 A A | 30 | 140 ipm, 356 cm/min | 17.1 lbs./hr., 7.76 kg./hr. | 85 % |
| 625 A A | 34 | 161 ipm, 409 cm/min | 19.6 lbs./hr., 8.89 kg./hr. | 86 % | |
| 700 A A | 36 | 190 ipm, 483 cm/min | 23 lbs./hr., 10.43 kg./hr. | 86 % | |
| 1/8 in, 3.2 mm | 600 A A | 32 | 111 ipm, 282 cm/min | 16.2 lbs./hr., 7.35 kg./hr. | 86 % |
| 725 A A | 34 | 153 ipm, 389 cm/min | 22.5 lbs./hr., 10.21 kg./hr. | 86 % | |
| 850 A A | 38 | 194 ipm, 93 cm/min | 29.2 lbs./hr., 13.25 kg./hr. | 85 % |
Extra Info
Shielding Gas
75% Argon/25% CO2
Complementary Products
Seismic Data
All listed prices are in U.S. dollars and represent the Manufacturer's Suggested Retail Price (MSRP) for sale in the United States. Actual selling price will be determined by the Distributor. Prices are subject to change without notice.