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DUAL SHIELD II 101-TC

Dual Shield II 101-TC is an all-position wire developed to meet the U.S. Navy qualification tests for hydrogen levels of less than 0.05 ml/g of weld metal.

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Product Data Sheet

Features

Dual Shield II 101-TC is an all-position flux cored electrode developed to meet the U.S. Navy qualification tests for hydrogen levels of less than 0.05 ml/g of weld metal. This unique formulation designed for CO2 shielding optimizes performance and reduces post-weld cleanup cost. Dual Shield II 101-TC produces exceptional mechanical properties and low temperature impact toughness. It is intended for use on HY-80, ASTM A710, A514, and A517 or other similar HSLA steels.

DUAL SHIELD II 101-TC
  • Industry
  • Shipbuilding
  • Mobile Machinery
  • General Fabrication
  • Welding Process
  • FCAW (Flux Core)

Classifications

  • Classifications/Approvals

    • ASME SFA 5.29
    • QPL-24403/2; MIL-101TC
    • D.N.V.- IV YMS(H10)
    • AWS A5.29; E91T1-K2C

Properties

Typical Properties
As Welded MIL-E-24403/2 Vertical-Up HY-80 Base Plate CO2  
Yield Strength 93 ksi, 640 MPa
Tensile Strength 103 ksi, 710 MPa
Elongation in 2" 23 %
AWS A5.29 Requirement Flat Mild Steel Plate CO2  
Yield Strength 87 ksi, 600 MPa
Tensile Strength 94 ksi, 640 MPa
Elongation in 2" 25 %
Typical Charpy V-Notch Impact Properties  
Testing Temperature 0ºF (-18ºC)  
As Welded MIL-E-24403/2 Vertical-Up HY-80 Base Plate CO2 77 ft.-lbs., 104 J
AWS A5.29 Requirement Flat Mild Steel Plate CO2 118 ft.-lbs., 160 J
Testing Temperature -60ºF (-51ºC)  
As Welded MIL-E-24403/2 Vertical-Up HY-80 Base Plate CO2 43 ft.-lbs., 58 J
Typical Undiluted Weld Metal Analysis  
CO2  
C .03 %
Mn 1.32 %
Si .35 %
P .014 %
S .010 %
Ni 1.64 %

Part No.

II 101-TC
Part No. Model / Product Description UPC
245015979 DS II 101-TC 052X33#PSP VP 662303035501
245015987 DS II 101-TC 1/16X33#PSP VP 662303035518
245015995 DS II 101-TC 045X33#PSP VP 662303035525
245016415 DS II 101-TC 052X15#PSP VP 662303071448

SAW

Accessories

Depositions/Paramaters

Deposition Table
Diameter Amps Volts Wire Feed Speed Deposition Rate Efficiency
.035 in, 0.9 mm 130 A A 22 288 ipm, 732 cm/min 3.2 lbs./hr., 1.45 kg./hr. 85 %
150 A A 25 384 ipm, 975 cm/min 4.3 lbs./hr., 1.95 kg./hr. 85 %
200 A A 27 576 ipm, 1463 cm/min 6.5 lbs./hr., 2.95 kg./hr. 85 %
250 A A 30 784 ipm, 1991 cm/min 8.9 lbs./hr., 4.04 kg./hr. 86 %
.045 in, 1.2 mm 150 A A 28 200 ipm, 508 cm/min 4.2 lbs./hr., 1.91 kg./hr. 86 %
210 A A 29 300 ipm, 762 cm/min 6.3 lbs./hr., 2.86 kg./hr. 86 %
250 A A 30 400 ipm, 1016 cm/min 8.5 lbs./hr., 3.86 kg./hr. 87 %
290 A A 33 500 ipm, 1270 cm/min 10.7 lbs./hr., 4.85 kg./hr. 87 %
330 A A 34 600 ipm, 1524 cm/min 12.7 lbs./hr., 5.76 kg./hr. 87 %
.052 in, 1.4 mm 155 A A 25 150 ipm, 381 cm/min 4.4 lbs./hr., 2 kg./hr. 87 %
245 A A 28 250 ipm, 635 cm/min 7.3 lbs./hr., 3.31 kg./hr. 86 %
310 A A 33 350 ipm, 889 cm/min 10.2 lbs./hr., 4.63 kg./hr. 85 %
360 A A 36 450 ipm, 1143 cm/min 13.3 lbs./hr., 6.03 kg./hr. 85 %
430 A A 37 600 ipm, 1524 cm/min 17.6 lbs./hr., 7.98 kg./hr. 87 %
1/16 in, 1.6 mm 190 A A 27 150 ipm, 38 cm/min 6.1 lbs./hr., 2.77 kg./hr. 87 %
300 A A 30 250 ipm, 635 cm/min 10.2 lbs./hr., 4.63 kg./hr. 87 %
365 A A 33 300 ipm, 762 cm/min 12.3 lbs./hr., 5.58 kg./hr. 86 %
410 A A 33 350 ipm, 889 cm/min 14 lbs./hr., 6.35 kg./hr. 88 %
450 A A 33 400 ipm, 1016 cm/min 16.1 lbs./hr., 7.3 kg./hr. 87 %
500 A A 39 500 ipm, 1270 cm/min 20.1 lbs./hr., 9.11 kg./hr. 87 %
5/64 in, 2.0 mm 250 A A 26 112 ipm, 284 cm/min 6.4 lbs./hr., 2.9 kg./hr. 85 %
350 A A 28 176 ipm, 447 cm/min 10.5 lbs./hr., 4.76 kg./hr. 85 %
450 A A 31 258 ipm, 655 cm/min 14.8 lbs./hr., 6.71 kg./hr. 85 %
3/32 in, 2.4 mm 350 A A 30 124 ipm, 315 cm/min 9.6 lbs./hr., 4.35 kg./hr. 84 %
400 A A 30 166 ipm, 422 cm/min 12.7 lbs./hr., 5.76 kg./hr. 85 %
450 A A 31 197 ipm, 500 cm/min 15 lbs./hr., 6.8 kg./hr. 86 %
500 A A 32 237 ipm, 602 cm/min 18.5 lbs./hr., 8.39 kg./hr. 86 %
550 A A 34 278 ipm, 706 cm/min 21.3 lbs./hr., 9.66 kg./hr. 88 %
7/64 in, 2.8 mm 550 A A 30 140 ipm, 356 cm/min 17.1 lbs./hr., 7.76 kg./hr. 85 %
625 A A 34 161 ipm, 409 cm/min 19.6 lbs./hr., 8.89 kg./hr. 86 %
700 A A 36 190 ipm, 483 cm/min 23 lbs./hr., 10.43 kg./hr. 86 %
1/8 in, 3.2 mm 600 A A 32 111 ipm, 282 cm/min 16.2 lbs./hr., 7.35 kg./hr. 86 %
725 A A 34 153 ipm, 389 cm/min 22.5 lbs./hr., 10.21 kg./hr. 86 %
850 A A 38 194 ipm, 93 cm/min 29.2 lbs./hr., 13.25 kg./hr. 85 %

Extra Info

Shielding Gas

100% CO2

Complementary Products

Seismic Data

All listed prices are in U.S. dollars and represent the Manufacturer's Suggested Retail Price (MSRP) for sale in the United States. Actual selling price will be determined by the Distributor. Prices are subject to change without notice.