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SHIELD-BRIGHT 2509

Shield-Bright 2509 is a "super duplex" stainless flux cored wire developed for out-of-position welding on 2507 or similar super duplex steels.

Features

Shield-Bright 2509, a "super duplex" stainless cored wire, was developed with a nominal composition of 25% Cr, 9% Ni, 4% Mo, and 0.25% N. This cored wire is manufactured in accordance to AWS A5.22 but without a specific classification. Shied-Bright 2509 is usable for UNS S32750 (SAF 2507 and URN47N+2), S32760 (Zeron 100 & FAC100) and J9338380 (cast Zeron 100) and similar compositions. It is also suitable for the welding of Ferralium® UNS S32550 and CD-4MCu except for applications where sulfuric or sulfurous acids are present, such as scrubbers for power plants.

Shield-Bright 2509 was developed for welding in all positions and performs particularly well in the vertical position with excellent slag removal.

* This item is subject to Industry Alloy Surcharges

Shield-Bright 2509
  • Industry
  • Petrochemical
  • Offshore Oil
  • Chemical Processing
  • Pulp and Paper
  • Pipeline
  • Process
  • Welding Process
  • FCAW (Flux Core)

Classifications

  • Classifications/Approvals

    • No AWS Class
    • ASME IX F No. 6

Properties

Typical Properties
As Welded 75% Ar / 25% CO2  
Yield Stress 100 ksi, 690 MPa
Tensile Strength 130 ksi, 900 MPa
Elongation in 2" 28 %
V-Notch Impact Toughness  
Absorbed Energy @ -40ºF (-40ºC) 27 ft.-lbs., 37 J
Absorbed Energy @ -20ºF (-29ºC) 32 ft.-lbs., 43 J
Typical Undiluted Weld Metal Analysis  
75% Ar / 25% CO2  
C 0.03 %
Mn 0.9 %
Si 0.6 %
Cr 25 %
Ni 9.7 %
Mo 4 %
Cu 0.1 %
N 0.25 %
Ferrite 45 FN

Part No.

2509
Part No. Model / Product Description UPC
252290465 SB 2509 045X33#BAWS VP 662303072063

SAW

Accessories

Depositions/Paramaters

Deposition Table
Diameter Amps Volts Wire Feed Speed Deposition Rate Efficiency Electrical Stickout
.035 in, 0.9 mm 100 A 23 265 ipm, 6.7 cm/min 2.9 lbs./hr., 1.3 kg./hr. 83.9 % 1/2 - 1 inches, 12.5 - 25 mm
120 A 23 315 ipm, 8 cm/min 3.4 lbs./hr., 1.5 kg./hr. 81.4 % 1/2 - 1 inches, 12.5 - 25 mm
140 A 25 405 ipm, 10.3 cm/min 4.6 lbs./hr., 2.1 kg./hr. 82.6 % 1/2 - 1 inches, 12.5 - 25 mm
170 A 26 530 ipm, 13.5 cm/min 5.7 lbs./hr., 2.6 kg./hr. 81.8 % 1/2 - 1 inches, 12.5 - 25 mm
.045 in, 1.2 mm 130 A 25 227 ipm, 5.8 cm/min 4.25 lbs./hr., 1.9 kg./hr. 84 % 1/2 - 1 inches, 12.5 - 25 mm
165 A 26 341 ipm, 8.7 cm/min 6.14 lbs./hr., 2.8 kg./hr. 83 % 1/2 - 1 inches, 12.5 - 25 mm
190 A 28 445 ipm, 11.3 cm/min 8.08 lbs./hr., 3.7 kg./hr. 84 % 1/2 - 1 inches, 12.5 - 25 mm
220 A 30 567 ipm, 14.4 cm/min 10.24 lbs./hr., 4.6 kg./hr. 84 % 1/2 - 1 inches, 12.5 - 25 mm
1/16 in, 1.6 mm 170 A 25 154 ipm, 3.9 cm/min 5.34 lbs./hr., 2.4 kg./hr. 83 % 1/2 - 1 inches, 12.5 - 25 mm
210 A 27 193 ipm, 4.9 cm/min 6.89 lbs./hr., 3.1 kg./hr. 82.5 % 1/2 - 1 inches, 12.5 - 25 mm
250 A 28 243 ipm, 6.2 cm/min 8.57 lbs./hr., 3.9 kg./hr. 83 % 1/2 - 1 inches, 12.5 - 25 mm
300 A 29 321 ipm, 8.2 cm/min 11.43 lbs./hr., 5.2 kg./hr. 83 % 1/2 - 1 inches, 12.5 - 25 mm

Extra Info

Shielding Gas

75%Ar / 25%CO2

Complementary Products

Seismic Data

All listed prices are in U.S. dollars and represent the Manufacturer's Suggested Retail Price (MSRP) for sale in the United States. Actual selling price will be determined by the Distributor. Prices are subject to change without notice.